Average Material Consumption for a Domestic Car, 1977, 1990, and 2004

The average auto lost over 500 pounds from 1977 to 1990. Much of the weight reduction was due to the declining use of conventional steel and iron and the increasing use of aluminum and plastics. Conventional steel, however, remained the predominant component of cars in 2004 with a 40.1% share of total materials. As conventional steel use has been decreasing, use of high-strength steel has increased. Note that the American Metals Market discontinued their survey in 2005; thus the 2004 data are the latest available.

 

Material

1977

1990

2004

Pounds

Percentage

Pounds

Percentage

Pounds

Percentage

Conventional steel (a)

1,995.0

54.4%

1,405.0

44.7%

1,361.0

40.1%

High-strength steel

125.0

3.4%

238.0

7.6%

395.0

11.6%

Stainless steel

26.0

0.7%

34.0

1.1%

57.5

1.7%

Other steels

56.0

1.5%

39.5

1.3%

28.0

0.8%

Iron

540.0

14.7%

454.0

14.5%

308.0

9.1%

Aluminum

97.0

2.6%

158.5

5.0%

289.5

8.5%

Rubber

150.0

4.1%

136.5

4.3%

152.0

4.5%

Plastics/composites

168.0

4.6%

229.0

7.3%

257.5

7.6%

Glass

87.5

2.4%

86.5

2.8%

99.5

2.9%

Copper

38.5

1.1%

48.5

1.5%

51.5

1.5%

Zinc die castings

38.0

1.0%

18.5

0.6%

8.5

0.3%

Powder metal parts

15.5

0.4%

24.0

0.8%

41.5

1.2%

Fluids & lubricants

200.0

5.5%

182.0

5.8%

198.5

5.9%

Magnesium parts

128.0

3.5%

3.0

0.1%

10.0

0.3%

Other materials

1.0

0.0%

83.5

2.7%

133.0

3.9%

Total

3,665.5

100.0%

3,140.5

100.0%

3,391.0

100.0%

(a) Includes cold-rolled and pre-coated steel.

Source: American Metal Market, New York, NY, 2004. (Additional resources: www.amm.com).

 


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